How to rebuild dirt bike forks. How to fix a chipped motorcycle stanchion fork tube.

How to rebuild dirt bike forks Please call one of our team members to receive a more personalized quote. We go over the disassembly process of the forks and the reassembly. Browse through our different video types to see how-to's Jan 27, 2022 · In general how difficult is it for an average guy to replace fork seals and bushings? I have now had 3 bikes that have needed it, one I just let go and sold the bike before it was an issue, another I had rebuilt to the tune of $300, and I have one now that needs done. Worse yet, it?s drooling down on to your front brake. In this video, Charles shows how to rebuild Showa SFF TAC forks Race Tech Suspension has over 39 years of creating hi-performance suspension solutions for motorcycles, ATVs, UTVs, and snowmobiles. On a motorcycle, the rider is a significant portion of the weight so your height and weight will have a lot to do with how the bike handles, especially a dirt bike. Sep 5, 2017 · How to replace the fork seals on a motocross dirt bike is a good task to learn when owning a motorcycle. The right tools are the key. Check the links below for the tools I used. Rocky Mountain ATV/MC carries all the parts and tools and fork oil you need to completely rebuild your forks and replace your fork seals. The price listed is a general guideline. Get your forks working like new again and improve your dirt bike's performance on the trails. Carefully drain the old suspension fluid and remove the forks from the bike. 00 Pair Our rebuild includes complete disassembly. Did you know most leaking forks are caused by dirt inside the oil seal? In this tech tip, I will show you how to replace and install fork seals WITHOUT using any special tools like a seal bullet or fork seal driver. For this job, we’re using a kit from Pivot Works. Properly functioning forks are crucial for absorbing shocks and providing stability during rides. rockymountainatvmc. When it comes to your front shocks, there are 3 things you can change: Motorcycle Fork Adjustments May 12, 2025 · Optimize your ride with this dirt bike suspension maintenance guide. Time to Service? Just like changing the oil in your bikes transmission or your pick-up truck, your bikes suspension needs regular fresh oil and wear parts replaced Did you know If you ride 2 hours a week, in 6 months you will have 50+ hours on your suspension! Rebuild Pricing Request a Quote Nov 7, 2017 · If you have the WP Xplor Forks (explore fork) on your bike you’re going to need to use two different fork cap wrenches to disassemble and rebuild your front forks. com/win/yz300-offroad-build/Instagram: https://instagram. 2 Remove the fork legs the normal way. Rebuilding dirt bike forks includes cleaning and inspecting all internal suspension parts, replacing any worn out parts, and refilling the front forks with fresh fork oil. In this video, Charles shows the proper steps to rebuilding a Showa Twin Chamber Fork that came off a 2005 Honda CRF450R, but this procedure will be the same for many Honda dirt bikes with 47mm Rebuilding the front forks on a dirt bike is an essential maintenance task that can significantly enhance your riding experience. When dirt and dust get in there, the seals will leak. Mar 2, 2016 · The bladder is used to pressurize the oil in the inner chamber so air cannot mix with the oil. Take apart the forks, inspecting each component for wear or damage. Sep 16, 2021 · In this video, we provide step-by-step directions for how to rebuild dirt bike forks, including installing new seals and bushings. In this video I replace the oil seals in the forks of the CR80 I'm rebuilding. Basic lower leg services run $75-100, while thorough rebuilds cost $150-200. The valves are then decontaminated and the fluid is changed. Learn More A Thorough Refresh To Keep Your Suspension Handling Lik… For this rebuild I purchased a new set of seals, copper washers for the bottom allen bolt and fork oil, all items for both forks. It's a process that goes much quicker when you're organized and clean, so follow Feb 24, 2009 · Here we focus on what to look for when inspecting the fork internals and how to know which parts are worn and need to be replaced. Dec 28, 2023 · Motorcycle fork disassembly is a crucial task for riders who want to enhance their bike’s performance or address any issues with the forks. Yamaha sells the Motion Pro seal driver and fork-cap-ring nut wrench required for a quick seal change. While these components typically outlast a single oil service, regular rebuilding is crucial since the front forks significantly impact ride quality. Jan 10, 2025 · Learn how to rebuild dirt bike forks with our step-by-step guide. All internal and external parts are cleaned and inspected for wear. Learn checks, tuning tips, and servicing advice for peak performance on any trail! If you have the WP Xplor Forks (explore fork) on your bike you're going to need to use two different fork cap wrenches to disassemble and rebuild your front forks. All you need is a couple house hold items and you Rebuild and custom shock services for most UTV, ATV, & Off-Road shocks. Save money, fix leaks, and restore smooth suspension in your garage today! Clean fork seals and oil leaks in 10 minutes with these 5 steps and one tool. This guide was made on a 2003 xr400r but should work for most any motorcycle fork Leaky fork seals may be seem like minor problem, but it can lead to further damage of your fork internals, and even handling and braking safety. Jun 21, 2019 · In this video, we show you how to rebuild dirt bike fork seals and bushings, and change suspension fluid. We are a Fox and Walker Evans dealer as well and specialize in UTV Shock Servicing. link/home-page for all your parts, apparel, and Rebuilding forks on a dirt bike is an essential maintenance task that ensures optimal performance and safety. Hello YouTube Today we show you How To Rebuild Motorcycle or Dirt Bike Forks by replacing Seals, Wipers and Fluid . THE FIVE MINUTE FORK REBUILD THE FIVE MINUTE FORK REBUILD: AUG?00 You have five minutes before your first moto. I will also be giving you examples of how to get the job done without buying/using any special tools. Even trails Dec 9, 2016 · Rebuilding the forks on your dirtbike or other motorcycle can seem like a daunting task. Rebuilding dirt bike forks is an essential skill for any serious rider or mechanic. This one cost me £11. How to fix a chipped motorcycle stanchion fork tube. I feel like if it’s somethin 98-01 Yamaha YZ125 Forks Rebuild with Torque Specs | Fix Your Dirt Bike #yz125 #dirtbike 1:11 How to Change Fork & Shock Springs Yamaha YZ250 YZ125 YZ250f YZ450f Hit the trails with confidence! Our dirt bike suspension guide offers expert tips and tricks for setting up your suspension like a pro. tiktok. Many people think that they can just get new forks, but in reality, there are many steps involved in rebuilding them. The XJD brand is known for its high-quality dirt bike components, making it a popular choice among enthusiasts and professionals alike. In this guide, we go through each step you need to know to replace oil and dust seals in your bike. Then disassemble the forks, clean all parts thoroughly, and inspect for any damage or wear. The Showa SFF-Air TAC forks can be found on 2015-2018 Kawasaki KX450F’s, 2015-2017 Suzuki RMZ450’s, and 2015-2017 Honda CRF250R’s. Check out https://rmatvmc. procedure is the same on CR80's from 1986-1995. In this week's episode Kenny takes us through a full fork rebuild, including replacing the seals and rebuilding the inner chamber. . com/@kincadepavichI Sep 20, 2023 · To rebuild dirt bike forks, follow these steps: disassemble the forks, clean all parts thoroughly, replace worn-out seals and bushings, reassemble the forks with new oil, and test for proper functioning. Dirt Bike Suspension Suspension affects nearly every aspect of riding a dirt bike: jumping, braking, turning and even just sitting! The suspension is particularly important on a dirt bike. Your bike’s suspension is like your car’s brakes—neglect them at your peril! DIY kits cost $25-50 if you’re mechanically inclined, but professional service guarantees proper performance and preserves Jun 2, 2025 · Master dirt bike fork seal replacement with our complete DIY guide. 79 delivered and is a litre so is good for both forks. Apr 12, 2025 · Learn the bike fork overhaul process! Disassemble, inspect, replace seals, add suspension fluid, and maintain performance with this step-by-step guide. Apr 13, 2025 · You’ll typically pay $75-200 for front fork service costs, depending on service level and location. Rocky Mountain ATV/MC is passionate about all things related to powersports and strive to become your one-stop source for all things moto. The dirt bike is a 1997 Honda CR250. com. Rebuild service pricing is listed below. ENZO RACING suspension services include rebuild/overhauls, repairs, revalving, system upgrades, respringing and conversions. Watch as AMSOIL Mechanical Lab Technician Ben Grembowski shows you how to rebuild dirt bike forks, including replacement of the fork seals, bushing, and susp Dec 17, 2022 · The fork is a crucial component of the dirt bike, and it’s one that you don’t want to ignore if it starts to break down. Do I need a fancy suspension soft jaw? Or is there a work around? Nov 28, 2023 · To rebuild forks on a dirt bike, begin by gathering the necessary tools, including a fork seal driver, suspension fluid, a vice, and a suspension wrench. The fork oil I got was Putoline HPX-R which is 5w and is good for most dirt bike forks. Bought these cheap “soft jaws” from Princess Auto, but the fork still just spins when I try to loosen the damper assembly. With the proper parts, tools, and guide you can rebuild your KYB SSS forks with A guide on how to reseal and rebuild your Honda CRF250 / 450 front forks, no special tools required! Showing both the seal installer and the no seal installer Dec 16, 2009 · FORK SERVICE Rebuild - $150. Whether you're a seasoned rider or a beginner, understanding how to properly rebuild your front forks can lead to improved handling, better suspension performance, and increased safety on the trails. Jul 24, 2017 · Rocky Mountain ATV/MC carries all the parts and tools and fork oil you need to completely rebuild your forks and replace your fork seals. Suspension Service Keep your bike handling at it’s best. Oct 2, 2020 · Rebuilding your forks with new oil and seals can seem like an intimidating task, but learning how to do the job correctly by yourself can save you time and money compared to taking it to a shop. We work on KYB, SHOWA and WP components and whenever possible we use genuine parts on each make. Rebuilding the forks on your dirt bike can be a tedious job, especially if you've never rebuilt forks before. Fork rebuild Hi! Super new to riding and wrenching, so have no clue what I’m doing. If your forks are underperforming or you just haven’t had them serviced in a long time, this video is for you! A common problem with dirt bike forks is leaky seals. How To Rebuild Dirt Bike Forks: A Complete Guide Front forks are one of the most crucial parts of a dirt bike so you need to rebuild dirt bike forks on a regular basis. Stop that leaking fork seal for good! Honda XR250R Rebuild Front Forks, The Frist Step in Saving This Dirt Bike. Click the button to learn about our suspension service and rebuild. Visit our website www. We completely service your components as listed above in the rebuild description, only we reassemble your suspension with our exclusive revalving technology specifically designed according to your weight, height, riding style, ability and terrain. The XJD brand is known for its high-quality dirt bike parts and accessories, making it a trusted choice for enthusiasts looking to enhance their riding experience. Whether you’re planning to replace fork seals, upgrade suspension components, or make adjustments, understanding the disassembly process is essential. We can give a more accurate price range (s) based on the amount of time on each component. It's actually quite easy. I would be rebuilding the originals, but I Oct 29, 2021 · How much does it cost to rebuild a Forks dirt bike? Approximate cost: $150 - $400 Motorcycle shops and dealers costs vary greatly depending upon where you live geographically but CR80 rebuild Part 5. 🔥In this video I will teach you step by step how to rebuild your KYB open chamber forks. We have over 40 years of experience working with motocross suspension and have insight to the modern direction of development. com/kincadepavichTikTok: https://www. What makes dirt bikes so unique compared to other motorcycles? Obstacles are part of an enjoyable ride! A well-designed motocross track encompasses many obstacles: jumps, berms, whoops and more. It has the seals, bushings, Watch as AMSOIL Mechanical Lab Technician Ben Grembowski shows you how to rebuild dirt bike forks, including replacement of the fork seals, bushing, and susp Part 1 98-01 Yamaha YZ125 Forks Rebuild with Torque Specs | Fix Your Dirt Bike #yz125 #dirtbike How to change fork seals/oil on a Yamaha Wr450f/KYB Fork (2012-2015) How to replace the fork seals on a motocross dirt bike is a good task to learn when owning a motorcycle. 00 Pair Our revalving includes a complete rebuild plus precision machined piston and internal valving which is customized to each rider’s height, weight, type of riding Jul 21, 2025 · Rebuilding the forks on your dirt bike can be a tedious job, especially if you’ve never rebuilt forks before. Thanks to all my family and friends for Jun 26, 2015 · This is a step-by-step rebuild for 1998 Showa 47mm suspension forks. Here’s our in-house fork nerd, Pete Murray, showing us the quick-and-dirty way to change seals without having to do a full fork rebuild on current Yamaha KYB forks. Nov 28, 2023 · To rebuild forks on a dirt bike, begin by gathering the necessary tools, including a fork seal driver, suspension fluid, a vice, and a suspension wrench. In this video, Charles shows how to rebuild Showa SFF TAC forks off a Kawasaki KX450F with new suspension fluid and seals. Dec 25, 2023 · To rebuild dirt bike forks, begin by removing the forks from the bike. WIN THE YZ300: https://kincadepavich. Revalve - $295. com! See how to rebuild the forks on a Honda CRF450 in this video from Partzilla. As you put on your helmet, you look down and see your whole moto in ruin: there?s fork oil dripping down one of your lower tubes. Apr 10, 2014 · This video walks you through the rebuild process of the left fork which houses the damping assembly and it also shows you what things to look for in order to keep your motorcycles suspension working correctly. Watch a suspension expert rebuild forks and a shock on a 2007 Yamaha YZ125. Jan 7, 2025 · Rebuilding dirt bike forks is essential for optimal performance, involving inspection of fork seals, bushings, and any damaged internal parts. Dirt bike forks are relatively simple and can be rebuilt in a matter of hours. Properly functioning forks are crucial for maintaining control and stability on the trails or tracks. If you like this video then click on the link Besides the rebuild, it’s worth tuning your forks while you’ve got things apart. With the proper parts, tools, and guide you can rebuild your KYB SSS forks with confidence. Trying to learn how to replace my fork seals, and have a vintage vise. duw ccisd mlddq xxft mhgc eltemf dubogk ffi gcscy mhwzq ktq otyru dor qzbw cijlw